BLISTER PACK VISUAL QUALITY INSPECTION

DeepInspect®- FDA 21 CFR Part 11 Blister Pack Quality Inspection Software

DeepInspect® is an AI-powered blister pack inspection software designed for pharmaceutical manufacturers seeking 100% automated visual quality control. It accurately detects all critical defects including missing tablets, double products, damaged capsules, empty pockets, foil seal defects, misaligned print, incorrect batch codes, color mismatches, and micro scratches. Its computer vision and deep learning algorithms enable inline inspection at high speeds, ensuring regulatory compliance, reduced recalls, and improved production yield.

DeepInspect® supports automated blister pack inspection, AI visual inspection for blister packaging, and machine vision for pharma blister inspection, with proven results in blister defect detection and foil misalignment correction. The software is fully FDA 21 CFR Part 11 compliant, supporting audit trails and electronic signatures.

DeepInspect® helps ensure blister packaging meets quality standards while minimizing false positives, reducing inspection costs, and ensuring zero-defect manufacturing.

best AI tools for blister packaging quality control

APPLICATION

Impact

DeepInspect® revolutionizes pharmaceutical packaging vision inspection. It offers 99.5% defect detection accuracy

Computer vision blister pack inspection with 99.5% Accuracy

Empty Blister

automated vision inspection for missing pills in blisters

Contaminants

inline blister packaging defect detection system

Broken Tablets

Micro cracks on the tablet visible through the foil

OCV/OCR

Slight blisters forming due to sealing heat
AI visual inspection for blister packaging

Best AI Tool for Blister Packaging Quality Control

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Inquiry Form

    What is AI-powered blister pack inspection and how does it work?

    AI-powered blister pack inspection uses computer vision and deep learning algorithms to automatically detect defects such as missing tablets, damaged capsules, foil seal defects, and misaligned prints in pharmaceutical packaging. Systems like DeepInspect® ensure 99.5% accuracy in blister defect detection, reducing recalls and ensuring GMP compliance.

    Which types of defects can be detected using DeepInspect® AI blister pack inspection system?

    Automated blister pack inspection systems detect defects such as empty cavities, double fills, broken or chipped tablets, seal integrity issues, discoloration, wrinkles in foil, dust particles, and incorrect or missing batch codes

    Is DeepInspect compliant with FDA 21 CFR Part 11 regulations?

    Yes, leading AI blister pack visual inspection software, DeepInspect® is FDA 21 CFR Part 11 compliant.

    What types of defects can DeepInspect detect on blister packs?

    DeepInspect detects even the minute surface defects like blister cavity defects,  sealing & foil defects, contamination defects, printing defects, etc.

    What cameras do you support?

    We support Area Scan, Line Scan, and Thermal cameras. Our software is compatible with industry-standard vendors like Basler, Baumer, Allied Vision, FLIR, and others.

    How many images are needed to train DeepInspect's machine vision model?

    DeepInspect requires fewer than 200 good images for model training, significantly reducing setup time for AI defect detection.

    Does DeepInspect need defective (NG) images for AI model training?

    No. DeepInspect uses unsupervised AI, eliminating the need for NG images in training. 

    How long does it take to train a model with DeepInspect?

    Model training is completed in less than 45 minutes, allowing rapid deployment of vision inspection

    How quickly can a production line demo be done with DeepInspect?

    A line demo for DeepInspect’s cap inspection system can be conducted within a day