Bajaj Auto’s Implementation of the SwitchOn DeepInspect® System
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Introduction
Bajaj Auto faced a challenge with manual sealant inspection in crankcases, leading to errors and inefficiencies. Issues like missing or uneven sealant resulted in oil leaks, reduced engine performance, and potential engine damage. This highlighted the urgent need for an automotive vision inspection system.
DeepInspect®- AI Powered Sealant Inspection Software
DeepInspect is an AI powered automotive quality inspection software that helps manufacturers like Bajaj automate their quality process. Bajaj Auto has taken a big step forward by implementing the SwitchOn DeepInspect® system, which automated crankcase sealant inspection across all SKUs on their production line. The setup includes:
DeepInspect Software
Industrial Camera
Industrial Lighting
PLC
Industrial Controller with i5 and GPU
The software needed fewer than 200 good sealant images and just 45 minutes for model training and validation. The entire process, from capturing the image to displaying the inspection results, is completed in less than one second, dramatically improving the speed and accuracy of their production line.
Vision AI in Crankcase Sealant Inspection- How it works?
Why DeepInspect for automated sealant inspection?
The implementation of the SwitchOn DeepInspect® system has transformed Bajaj Auto’s inspection process. The system not only eliminated the need for manual labor but also significantly enhanced efficiency and reduced human error. With an impressive accuracy rate of 99.5%, Bajaj ensures that only high-quality products reach the market.
Successfully carried out sealant inspection for thickness, continuity, sealant presence/absence
The false positive rate was minimized to just 4%, ensuring that almost all good sealants were accurately identified and correctly classified.
Boosted vehicle performance and effectively eliminated engine oil contamination and prevented potential leakages.
Conclusion
By integrating the SwitchOn DeepInspect® system, Bajaj Auto has taken a significant step forward in ensuring excellence in manufacturing. The result is a highly efficient, automated inspection process that upholds the company’s commitment to quality, innovation, and customer satisfaction.
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FAQ’s :
DeepInspect uses readily available industrial-grade hardware to ensure high repeatability and long lifespan. We provide a basic kit to help you get started, which includes a controller, camera, lights, and a PLC.
DeepInspect supports inspection speeds of up to 1000 parts per minute. The final speed depends on various factors, such as the number of cameras, lighting, and other line conditions. If you have a requirement above 1000 PPM, please contact us.
We support Area Scan, Line Scan, and Thermal cameras. Our software is compatible with industry-standard vendors like Basler, Baumer, Allied Vision, FLIR, and others.
DeepInspect has successfully inspected over 1000 unique SKUs across automotive, pharma, electronics, and FMCG industries. Check out our [case studies](#) to learn more.