Visual Inspection for injection Molding Plastic Components
DeepInspect- Automated visual inspection software for injection molded parts
SwitchOn is a leading plastic injection molding component quality inspection company, leveraging our AI-powered DeepInspect software to transform the inspection process. DeepInspect uses advanced visual inspection systems to detect defects such as cracks, surface imperfections, misalignments, dimensional inconsistencies, flash, sinkage, warpage, weld lines, flow lines, cracking, and crazing in plastic molded components. By integrating machine learning and computer vision, DeepInspect ensures automated quality control throughout the injection molding process, detecting flaws in real-time and reducing waste. It seamlessly integrates into existing production lines, offering high-speed inspection without compromising on precision. Dimensional inspection ensures every component meets strict specifications, while defect detection addresses surface defects and mold imperfections. DeepInspect improves quality assurance, enhancing efficiency, productivity, and consistency, while ensuring the highest molded part quality for industries such as automotive, electronics, and consumer goods manufacturing.

APPLICATION

Easily detects flash defects along the mold’s parting line

Identifies warpage defects, highlighting any shape distortion

Spots crazing defects, revealing surface cracks from internal stress

Detects flow line defects, marking streaks on surfaces
Impact
Using DeepInspect for injection molding component inspection ensures real-time detection of defects like flash, sinkage, warpage, weld lines, flow lines, cracking, and crazing. It enhances dimensional accuracy, reduces waste, boosts productivity, and improves overall quality assurance, ensuring precise, consistent, and high-quality molded components.
Detect all kind of injection molding defects with 99.5% Accuracy
Flash in Injection Molding

Warpage in Plastic Molding

Crazing in Injection Molding

Injection Molding Flow Marks

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DeepInspect is an AI-powered visual inspection system designed to automate quality control in injection molding, ensuring high precision in dimensional inspection and defect detection.
DeepInspect seamlessly integrates with existing plastic injection molding lines, providing real-time defect detection without disrupting production, ensuring consistent quality and higher throughput.
By automating defect detection, DeepInspect reduces manual inspection time, increases line efficiency, and ensures quick, accurate quality assurance for molded plastic components.
We support Area Scan, Line Scan, and Thermal cameras. Our software is compatible with industry-standard vendors like Basler, Baumer, Allied Vision, FLIR, and others.
DeepInspect requires fewer than 200 good images for model training, significantly reducing setup time for defect detection
No. DeepInspect uses unsupervised AI, eliminating the need for NG images in training.
Model training is completed in less than 45 minutes, allowing rapid deployment of vision inspection system
A line demo for DeepInspect system can be conducted within a day, showcasing its fast implementation and ease of use
DeepInspect is ideal for industries such as automotive, electronics, and consumer goods manufacturing, providing automated quality inspection for high-precision plastic molded parts.